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Crazy project time again, and this time it’s with a can of spray paint! I wanted a blue Virtual Boy, so I made one. Photos are attached, and numbered, so you can follow along at home!

1. In order to take your Virtual Boy apart, you’ll need to find a way around those blasted security screws. It can be difficult to find a workable screwdriver, but it’s possible. It’s also simple to make one, provided you have a high-speed rotary tool like a Dremmel that you can use to cut a notch in a flat-head screwdriver.

Note: dasi clued me into the fact that a 4.6mm external Torx screwdirver will work out of the box. It’s just a matter of finding where to get one of those…

2. 8 screws need to be removed to open the case, while the remaining 4 are only there to hold the cartridge slot bracket to the other piece. After removing the 8 screws as marked, the black piece can be lifted off without dragging any system parts along with it.

3. Once you’ve got the black cover off, you’ll see something that looks like this. Never mind the Super Mario duct tape, I put that on myself to stabilize the flex cable for one of the displays.

Marked in blue are three additional, Philips-head screws that need to be taken out to remove the system from its enclosure, but are NOT needed if all you want to do is perform repairs on the displays.

4. The speaker mounts are not secured to the case in any way, so those can just be moved aside. Behind them are the display PCBs, which are secured to the display assemblies with two screws, marked in blue. You can access these screws without removing the system from its enclosure. The ribbon cable can be pulled straight out of the slot on the main board without damaging anything if you need to perform repairs.

5. The red eyepiece filters can be pulled right out of their slots on the red piece. There are rubber washers keeping the system in place on the red part of the case, but it is otherwise not secured in any way. I just used a screwdriver to pop it up off of its mounting posts, then lifted the whole thing out and set it on the table.

6. This is what the red piece looks like without the system inside. There are four remaining Philips-head screws holding the display controls to the piece.

7. After removing the display controls, only the red half of the case remains.

8. A couple coats of spray paint turn it into a blue half of the case.

9. When putting the system back in the case, you might encounter some difficulties getting everything to fit right. This image should help you with the trickier parts:

* Blue circles – The left speaker is attached with wire to the PCB mounted on the right side of the system. There are three notches on the back edge of the case where the speaker wire is meant to pass through.
* Green rectangles – The system main board can lift right up off of the display assembly. This is useful for getting that speaker wire in place, but putting it back together might be troublesome. On the top rectangle in the photo, you can see a number of clips. These fit on either side of the metal plate shown by the bottom rectangle. If you don’t get the clips situated correctly, the main board will not sit properly when reassembled.
* While it’s not shown in the picture, you may need to move the display controls around in order to get the corresponding parts on the system unit to fit into place. Otherwise, you won’t be able to push the system down all the way into the case.

10. Here’s the completed and reassembled system from an angle.

11. And here it is from the back.

12. And lastly, here it is as seen from the front. If only I could make it emit blue light instead of red light. (-:

15 Replies

Now that is a very nicely applied coat of paint!

The stuff I used was fantastic. Very simple, and it didn’t require a primer because it bonds to plastic.

This is the exact product I used: http://www.homedepot.com/buy/rust-oleum-paint-plus-2x-spray-glos-spa-blue-265153.html#.URQMUTvJzyM

Love the Mario tape seen here and referenced in your other post. Too bad there aren’t any clear VB head units around. Nice paint job!

Nicely done. I myself wouldn’t want to change the Virtual Boy’s cosmetics, but you did a fantastic job. Spraying cans of paint can be a lot more difficult than it looks trying to get an even, unblemished surface.

Nice Super Mario tape, by the way. =P

Nightowljrm wrote:

Spraying cans of paint can be a lot more difficult than it looks trying to get an even, unblemished surface.

That’s what amazes me about Guy Perfect’s paint job, too. I’ve done quite a bit of painting in my life, and I know how hard it is not to get any drips or runs even while spraying, as well as get a nice even coat that fully covers over the dark color beneath it. From what I can tell from the pictures, it looks blemish free.

Well, that was my first attempt at ever using spray paint, so uh… light coats is the secret, I guess. Plus, that Rust-Oleum stuff rocks.

The Virtual Boy looks pretty nice ein blue.
But what is the mario tape inside the virtual boy ?
Is it just Tape ore is it a new LED piece ?
VB

It’s just tape holding the cable in the correct shape. The thing was warped and causing graphical issues, so I put it in a cast, so to speak.

I got my second controller in today to go with the blue system. More work to do!

Once again, numbered images are attached to this post.

1. The VB controller is held together with 10 Philips-head screws. Fortunately, these aren’t the ridiculous security screws the systems and cartridges are held together with. The screws are marked in the picture with blue circles.

2. Once the back cover is off, this is what you’ll see. And the mechanism that prevents the cord from being pulled out? A knot in the cable. Genius! There are six more, smaller, Philips-head screws that need to be removed before the buttons can be accessed.

3. Beneath the control board are two silicone button pads, which can be pulled right out of the controller. They are not interchangeable, though, since each of them is a different shape. Once uncovered, the buttons and D-Pads pop right out.

4. I used the same spray paint on the red A and B buttons as I did on the red half of the Virtual Boy’s case. This photo was taken immediately after applying the paint, so you can see that it’s still quite goopy looking. It’s very important that you don’t touch or otherwise disturb the paint in this phase before it sets up enough to transport.

5. After drying for a few hours, the buttons look WAY better. They’re still not ready for prime time, but they’re dry to the touch and can be handled without smudging the surface. Ideally, you should wait a full 48 hours before trying to do anything with a painted object.

6. Once reassembled, this is how the controller looks. The red buttons have been turned into blue buttons to match the parent system. Finally, a matching set!

As I become more familiar with the capabilities of this old hand-me-down camera, I find better ways to take better, crisper shots with more accurate colors.

The images I took of the blue Virtual Boy paint job in the first post do not fully represent the vibrancy of the blue I used. The image attached to this post is a pretty darn good shot.

Attachments:

Well, I guess I better get on with my own finally. Will post pictures when it’s done….soon I hope.

A note on the buttons… Apparently Rust-Oleum didn’t have a dictionary with them when they put the word “bonds” on the can, because the paint in fact does *not* “bond” to plastic. It’ll stick, and the paint will stay, but it can be scraped off clean without any trace that it was ever there.

After testing the blue buttons on the controller, the places where they scrape up and down on the side of the hole was removing paint. I’m going to try applying some special primer they make for plastic, re-paint them, then possibly add some clear coat enamel on top. That should keep them blue forever.

Guy Perfect wrote:
A note on the buttons… Apparently Rust-Oleum didn’t have a dictionary with them when they put the word “bonds” on the can, because the paint in fact does *not* “bond” to plastic. It’ll stick, and the paint will stay, but it can be scraped off clean without any trace that it was ever there.

After testing the blue buttons on the controller, the places where they scrape up and down on the side of the hole was removing paint. I’m going to try applying some special primer they make for plastic, re-paint them, then possibly add some clear coat enamel on top. That should keep them blue forever.

You might wanna consider re-casting them. They’re small enough that you could make a wax mold — press them into warm paraffin, then coat the wax and back-side of the part with a mold release (like soapy water) and then pour melted paraffin on top. I like punching a couple of dents in the bottom wax mold piece, so the top mold piece aligns. You can use polyester resin, it will end up with very hard and strong buttons.

Now the pigment — get some strontium aluminate phosphor from ebay or on the web, you can get it in nearly any color; including aqua (very bright) or blue (similar color to your paint). Mix the powder into the catalyzed resin slowly to keep from entering air bubbles. And your buttons will glow in the dark…

The resin should be removed from the mold when it’s solidified and “jelled”, but not fully hardened; it will pop right out of the mold. Wait until fully hardened, and you’ll have to melt the mold away. Set the buttons on waxed paper and wait for a day.

Dooooom!

I decided to give the blue chunk of the VB a coat of clear enamel to prevent it from scraping, and… well, you can probably figure out what happened. The enamel bonded to the paint and contracted, but since the paint wasn’t bonded to the plastic, it wrinkled and warped, and began to winch right off of the red plastic. However, that wasn’t the case all around, so now I have a mostly-blue VB case with a disintegrating paint job and an inability to remove the rest due to the enamel coating. Score!

So I took the case off of my defunct Virtual Boy (I have three units total), and reassembled the controller with its original red buttons. I’m back to two red units, and the blue paint experiment is going on the back burner for now.

If anyone else tries this, you may think of grabbing some plastic spray paint primer to prevent this from happening.

I wasn’t really a fan of your choice of blue, but the quality did look pretty nice. I’m sorry to hear about the result of your experiment 🙁

Another option, besides the plastic primer, would be to use vinyl dye. It’s an aerosol product you can get from auto part stores. I’ve heard it works great on ABS plastic (like the VB’s case and buttons). An Internet search will tell you more than I can… The color selection isn’t as large as with standard spray-paint, but you may be able to find something close to what you want.

 

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